Industrial electrostatic powder coating plant for storage rack

Industrial electrostatic powder coating plant

 

Powder Coating Object:  pallet rack upright & beam, structural I beams

 

a)        Items:  L408"*W5"*H60",35000pcs/year

1.      Items:  L 288"*W8"*H 12",3000pcs/year
2.       Powder Coating Method: Automatic Powder Coating + Manual;
3.        Curing Oven: Nature gas Type Heating,
4.        Workshop Area: 85000×36000×5400mm(L×W×H)

       5.  warehouse column spacing is 12.19 m to 12.19 m

       6.Work Programme:12 hour/shift,270working day/year

 

2.    Production Procedure:

Transport --Work Piece Loading --degreasing phosphating -Rinse1 ---Rinse 2----dehydration oven (80-110℃)→ Automatic + Manual Powder Coating--Leveling--- → Powder Curing (16--20 minutes, 180~220℃) → coolin----Unloading

 

3.Using unit powder condition

Power--380V/50HZ/3H,heating energy: 8500kacl/m3,industrial water: >=1.5kg/cm2

compressed air : Input pressure:6~8 Bar,oil content less than:0.1ppm,Water content less than:1.3 gm/m3

 

4.    Powder Coating Plant Components (see supplied DWG)

    1.Spraying tunnel                                           1 set

   2 .Powder Coating drying  Tunnel                                       1 Set

  3.Curing Tunnel Burner (gas ) and Heat Circulation System                 1 Set

  4.Spraying Booth with recyclone system                            1 Set

  5..COLO-161S Manual Electrostatic Powder Coating Guns with Control  2 Sets

  .Auto Electrostatic Spray Guns with Control                      10Sets

  6.  COLO-2000D Reciprocators,                                                              2 Sets

  7. monorail Conveyor system                                                    1 Set

  8. Electronic Control System                                     1 Set

 

Powder coating line includes:

 

      1. Pre-treatment system : Automatical Spraying pre-treatment and dipping pre-treatment are available;

 

      2. Drying oven : Drying oven which drying the water after pre-treatment  is designed according  to

         custmoer actual conditions.

 

      3. Powder coating spray system: Auotmatic spray reciprocator, Maunal spray equipment and Semi-                          

          auto (Auto-spraying with manual reparing spraying) are for your choice;                                 

             

      4. Powder recycling system: Cyclone equipment and cartritdge filters is customized  and introduced

          according to actual requirement by customer;

 

      5. Curing oven : Tunnel curing oven, bridge type curing oven, Electric power heating curing oven,

          Gas-heating curing oven, Diesel heating curing oven, High temperature, lower temperature curing

          oven is available for fitting your sole factory.

 

      6. Conveying system: Various design according to different requirement by customer on the basis of

          customers' workpiece and output information.

 

 

 

If you want to custom made any powder coating line,pls tell us the following specifications:

      

      1. The size of workpiece,especially the max size

 

      2. The max weight of the workpiece

 

      3. Is there any requirements about the suspension of the workpiece?

 

      4. The material of the workpiece

 

      5. The anticipative output for the biggest size of the orkpiece(how many pcs in 8 hours)

 

      6. The length,width and height of the factory available for the powder coating line

 

      7. The heating power:Liquefied Petroleum Gas, Liquefied natural gas,diesel,or electric?

 

      8. Do you need to change colors every day? How many colors do you have in total?

 

      9. Do you need automatic painting or manual painting?

 

     10. Do you need pre-treatment process? If you do,you like spray pre-treatment or bath pre-treatment?

 

     11. The local electricity conditions(_V/_Phase/_Hz)

 

     12. Do you have any special requiremnts about the package?

 

 

Installation of powder coating application for customer in Russia

 

 

 

Various application of Colo powder coating line